Film Set & Prop Foam Construction Specialists Servicing Auckland & Surrounding Areas

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You Can Trust

Film & TV Spray Foam Expertise

At NZ Application Service, Auckland, we specialise in film and TV spray foam applications, proudly servicing Auckland and surrounding areas. With extensive experience working on major productions, we’ve become trusted experts in applying urethane foams and hard coats for a wide range of set and prop constructions. Whether you’re building intricate architectural facades or creating soft stunt props, our tailored spray solutions help bring your vision to life with stunning realism and reliable performance.

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Realistic & Durable 

Foam Solutions for Creative Set Building

Our rigid spray foams are ideal for moulding detailed architectural features, faux rock walls, timber beams, and other set elements. With foam densities ranging from 35 kg/m³ to 300 kg/m³, we cater to everything from lightweight, easily movable props to solid, durable set pieces. Our flexible foams are especially popular for stunt work—offering excellent impact absorption while maintaining authentic surface finishes. These materials are also frequently used to replicate natural textures like tree bark due to their stretchability and easy fit.

Key Foam Features

  • Range of densities for different strength and weight needs
  • Excellent moldability for realistic textures
  • Ideal for both rigid props and soft stunt elements
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Every Production Need

Hard Coat Applications for Props & Floors

NZ Application Service provides a wide range of hard coat options to suit your production’s needs. We offer ultra-durable polyurea coatings—perfect for heavy-duty applications like flooring or high-traffic props—alongside softer hybrid urethane coatings for more flexible, creative solutions. Our team can help you choose the best coating for durability, flexibility, and finish, depending on your project’s requirements.

Hard Coat Benefits

  • Polyurea for tough, impact-resistant finishes
  • Hybrid urethane for flexible, artistic props
  • Custom solutions for any film set or studio
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State-of-the-Art

On-Site & Workshop Spray Services

Our Kumeu, Auckland workshop is equipped with a designated spray area featuring proper extraction systems for safe and precise foam application. For projects that require on-location work, we also operate fully equipped mobile spray rigs that can be deployed to film studios and sets throughout Auckland and surrounding areas. Whether it’s foam sculpting or applying hard coatings on-site, our team is ready to meet the unique needs of your production.

A pair of red and black sticks on a white background.

State-of-the-Art

On-Site & Workshop Spray Services

Our Kumeu, Auckland workshop is equipped with a designated spray area featuring proper extraction systems for safe and precise foam application. For projects that require on-location work, we also operate fully equipped mobile spray rigs that can be deployed to film studios and sets throughout Auckland and surrounding areas. Whether it’s foam sculpting or applying hard coatings on-site, our team is ready to meet the unique needs of your production.

A pair of red and black sticks on a white background.

Custom Creations

Foam Fabrication & Versatile Set Material Solutions

From rigid foam timber beams to flexible bark sheets and rock panels, NZ Application Service can fabricate or supply custom materials in a variety of densities and finishes. We’re also able to replicate existing sets in soft stunt foam or supply prefabricated elements for faster production builds. If you have a vision for a film set or prop and aren’t sure how to make it happen, our experienced team is here to help with practical, creative foam solutions that deliver.

Need help bringing your film set to life? Call NZ Application Service on 02 7304 9784 or 02 1797 487 for tailored foam and coating solutions that work on and off set.